LIPU Coal Slime Dryer Machines are designed to reduce moisture in coal slime through rotary drying. The system configuration can be selected according to feed moisture, target moisture, throughput, heat source, and site conditions.
Capacity range: 4–103 t/h, depending on model and operating conditions
Heat source options: Steam, waste heat, coal gas, natural gas, coal, and other fuels, subject to project configuration
Applicable materials: Coal slime and other compatible high-moisture materials
System configuration: Rotary dryer with feeding, heating, conveying, and exhaust-treatment equipment selected for the project
Delivery Time and Warranty: Confirmed for Each Order
What Is a Coal Slime Dryer?
Coal slime is a fine, moisture-rich by-product generated during coal washing and processing. Its high moisture content can make storage, handling, transport, and reuse more difficult.
Rotary dryer views highlighting the drum interior and girth gear drive
A coal slime dryer uses a controlled drying process to reduce moisture before the material moves to storage or a downstream application. The suitable configuration depends on feed properties, required capacity, target moisture, heat source, and site conditions.
Coal Slime Dryer Applications
Dried coal slime may be used or further processed according to its quality and the requirements of the receiving process. Potential applications include:
Applications of Coal Slime Dryers
Fuel blending or combustion, where permitted and technically suitable
Brickmaking and other building-material production
Soil improvement or related material applications, subject to local standards
Storage, transport, or further processing
The appropriate end use depends on coal slime composition, drying results, local regulations, and customer requirements. Confirm material suitability before selecting a downstream application.
How Does a Coal Slime Rotary Dryer Work?
Coal slime is fed into the rotary drum at a controlled rate. As the drum rotates, internal lifting flights raise and release the material so it contacts the drying gas. The material moves through the drum while moisture evaporates. Dried material exits at the discharge end, and exhaust gas is routed to dust collection or treatment equipment as required.
A typical process includes:
Feed and metering: Feed coal slime evenly into the dryer to support stable operation.
Rotary drying: The rotating drum and lifting flights move and disperse the material through the drying zone.
Moisture removal: Heat transfers to the material, causing moisture to evaporate under the selected operating conditions.
Product discharge: Dried material leaves the drum for conveying, storage, or downstream processing.
Exhaust handling: Dust and exhaust gas are managed using equipment selected for the project.
Drying results depend on feed moisture, particle size, throughput, heat source, and operating conditions. The process illustration shows a typical layout; final equipment and flow direction should be confirmed for the selected design.
Coal Slime Dryer System Configuration
A complete drying line may include a feed hopper, metering conveyor, rotary dryer, heat-source system, product conveyor, and exhaust-treatment equipment. The configuration is determined by material characteristics, required throughput, available utilities, emissions requirements, and plant layout.
Typical coal slime rotary drying line layout
A cyclone, bag filter, or other dust-control equipment may be included when required by the process and environmental conditions. Equipment selection should be confirmed for each project rather than assumed to be identical across installations.
Key Components of a Coal Slime Rotary Dryer
The rotary dryer system may include the drum, internal lifting flights, support rollers, girth gear, drive system, feed and discharge sections, and auxiliary equipment. Component design and arrangement vary by model and project.
Regular inspection of the drive, support, sealing, and conveying components helps operators plan routine maintenance. Follow the equipment manual and site-specific maintenance procedures.
Main Benefits of a Coal Slime Dryer
Continuous rotary operation: Supports steady movement of material through the drying zone.
Configurable capacity: Dryer size and auxiliary equipment can be selected to suit the required throughput.
Flexible heat-source planning: The system can be designed around suitable heat sources available at the site.
Integrated line design: Feeding, drying, conveying, and exhaust handling can be coordinated as a production line.
Material-specific configuration: Equipment selection can account for feed moisture, particle size, and handling characteristics.
Service access: Key drive and support components can be arranged to facilitate inspection and maintenance.
Actual capacity and drying performance depend on feed properties, moisture reduction required, heat source, and operating conditions.
Coal Slime Dryer Models and Technical Specifications
The table below presents the model data provided for the rotary dryer. Confirm the applicable model and the basis of capacity and operating values with LIPU before ordering.
Rotary dryer
Model
Volume of the drum(m³)
Capacity(t/h)
Installation slope(%)
Maximum intake temperature (℃)
Main motor power(kw)
Weight(t)
Φ0.6×8
2.2
0.4-0.6
3-5
700-850
3
3.2
Φ0.8×10
5
1.3-1.8
3-5
700-850
4
4.4
Φ1.0×10
7.8
2.0-3.0
3-5
700-850
5.5
5.3
Φ1.2×10
11.3
3.0-4.0
3-5
700-850
7.5
8.1
Φ1.2×1.2
13.5
3.5-5.0
3-5
700-850
11
9.1
Φ1.5×12
21.2
5.5-7.5
3-5
700-850
15
14.6
Φ1.5×15
26.5
7.0-10
3-5
700-850
15
16.5
Φ1.8×12
30.5
8.0-11
3-5
700-850
18.5
21.9
Φ1.8×18
45.8
12-16
3-5
700-850
18.5
26.6
Φ2.0×20
62.8
16-23
3-5
700-850
22
36.5
Φ2.2×22
83.6
22-30
3-5
700-850
30
43.9
Φ2.4×22
99.5
26-35
3-5
700-850
45
53.1
Φ2.5×25
122.7
32-45
3-5
700-850
45
62.6
Φ2.6×24
127.4
33-46
3-5
700-850
45
63.0
Φ2.8×28
172.4
44-62
3-5
700-850
45
85.0
Φ3.0×25
176.6
45-64
3-5
700-850
75
89.0
Φ3.2×25
201
50-72
3-5
700-850
90
95.0
Φ3.4×28
254
65-92
3-5
700-850
110
122.0
Φ3.6×28
285
73-103
3-5
700-850
160
129.0
How to Select a Coal Slime Dryer
When requesting a configuration, provide:
Coal slime feed rate and particle-size range
Initial moisture and target moisture
Material characteristics, including stickiness and bulk density
Available heat source, fuel, and utilities
Required product handling or downstream process
Dust-control and emissions requirements
Plant layout, installation space, and conveying distance
These details help determine the dryer size, heat-source arrangement, and supporting equipment. Material testing may be recommended when feed properties vary or the target moisture is critical.
Coal Slime Dryer in Industrial Applications
Coal slime dryer systems can be integrated into existing or new processing lines. The layout may include feeding, rotary drying, material conveying, and exhaust handling equipment, configured to suit the plant’s capacity, heat source, and site conditions.
Rotary dryer installation with burner and auxiliary equipment
Rotary dryer line and exhaust-handling equipment at an industrial facility
Coal Slime Dryer FAQs
What information is needed to select a coal slime dryer? Provide the feed rate, particle-size range, initial and target moisture, available heat source, and site conditions. These details help determine the dryer configuration and auxiliary equipment.
Can the dryer process sticky coal slime? It may be possible, but suitability depends on the material’s moisture, stickiness, particle size, and handling behavior. Provide a representative sample or material data for evaluation.
Does the listed capacity apply to every coal slime? No. Actual throughput depends on feed characteristics, required moisture reduction, heat source, and operating conditions. Confirm the capacity basis for the selected model.
What heat sources are available? Heat-source options depend on the project design, fuel availability, local requirements, and material characteristics. Confirm suitable options with LIPU.
Is dust-collection equipment included? Dust-control and exhaust-treatment equipment are selected according to project requirements. A cyclone, bag filter, or other equipment may be considered where appropriate.
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