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Portable Crushing and Screening Solution for Multi-Site Projects
LIPU wheel-mounted mobile crushing plants are portable crushing and screening systems designed for projects that need flexible relocation between different working sites.
Mounted on a wheeled or trailer-type chassis, the plant can be transported by tractor or towing vehicle and positioned close to the processing area. Different jaw, impact, cone and screening configurations can be selected according to material type, feed size, required capacity and final aggregate specifications.
Unlike crawler-mounted plants, which focus more on self-propelled movement inside rough quarry or mining terrain, wheel-mounted plants are particularly suitable for projects with usable site roads, periodic relocation and relatively stable working areas.
A wheel-mounted mobile crushing plant combines crushing, screening and conveying equipment on a transportable wheeled chassis.
Its main advantage is not continuous self-propelled movement. Instead, it is designed to simplify transportation and setup between separate project locations.
A wheel-mounted plant is commonly selected when:
Depending on the process, one mobile unit can perform a single crushing duty, while several wheel-mounted units can form a complete multi-stage production line.
Wheel-mounted crushing plants are particularly suitable for projects where equipment mobility is important, but the machine does not need to move continuously inside difficult terrain.
Typical project types include:
For contractors operating at several locations, wheel-mounted equipment can reduce the need to build a complete stationary plant at every project site.
It is also useful where the crushing system may remain in one location for weeks or months before being moved to the next project.
LIPU wheel-mounted plants can be configured around different crushing duties.
The jaw crushing unit is mainly used for primary crushing of large feed material.
Typical materials include:
A wheel-mounted Jaw Crusher is commonly used as the first stage before secondary crushing or screening.
The impact crushing unit is mainly used for medium-hard materials and applications where aggregate shape is important.
Typical applications include:
A wheel-mounted Impact Crusher is often selected for recycling and limestone projects.
The cone crushing unit is suitable for secondary and tertiary crushing of harder and more abrasive materials.
Typical materials include:
For hard-rock applications, a jaw crusher is normally used first, followed by a cone crusher such as a Multi-Cylinder Hydraulic Cone Crusher.
Crushing and screening equipment can also be combined into one coordinated mobile system.
This configuration can be used for:
The exact arrangement depends on crusher type, screen size and required finished products.
Wheel-mounted mobile crushing plants can process a wide range of rock, ore and recycled materials.
Typical materials include:
The correct crusher should be selected according to material hardness and abrasiveness.
For example:
The final configuration should always be based on actual feed characteristics and finished product requirements.
A wheel-mounted mobile crushing plant is normally transported between project sites using a tractor or towing vehicle.
After arrival, the equipment is positioned on prepared ground and stabilized before production begins.
A typical setup sequence includes:
This setup method is particularly suitable for projects where equipment remains at one site for a period of time and then moves to another location.
Compared with a stationary crushing plant, the amount of permanent civil construction can be reduced.
The exact working process depends on whether the plant is configured for primary crushing, secondary crushing or combined crushing and screening.
A typical process follows these stages:
Feeding → Primary Crushing → Secondary Crushing → Screening → Finished Aggregate
For hard-rock applications:
Wheel-Mounted Jaw Crusher → Wheel-Mounted Cone Crusher → Vibrating Screen
This configuration is suitable for granite, basalt, quartzite and river pebble.
For limestone and recycling projects:
Wheel-Mounted Jaw Crusher → Wheel-Mounted Impact Crusher → Vibrating Screen
Where the incoming feed size is already suitable for direct impact crushing, the jaw crushing stage may not be required.
For closed-circuit production:
Crusher → Vibrating Screen → Oversize Return → Crusher
Qualified products are discharged to stockpiles, while oversized particles are returned for additional crushing.
A typical wheel-mounted mobile crushing plant may include:
Not every configuration contains all of these components.
A primary jaw crushing unit, for example, focuses mainly on feeding and primary crushing, while a combined unit may include both crushing and screening equipment on the same mobile chassis.
The following configurations are currently available for combined wheel-mounted crushing and screening applications.
| Technical Data//Model | MF1010E46 | MB900E57 |
| Transportation size (mm) | 14700x2400x4150 | 17000x2500x4300 |
| Weight(t) | 40 | 45 |
| Vibrating feeder | ZSW8530 | ZSW8530 |
| Crusher 1 | PE400x600 | PE500x750 |
| Crusher2 | PF1010 | PYB900 |
| Vibrating screen | 3YK1548 | 3YK1860 |
| Belt conveyer above screen | B500x8m | B500x8m |
| Belt conveyer under screen | B500x8m | B500x8m |
| Main belt conveyer | B650x11m | B650x11m |
| Side belt conveyer | B500x16m | B500x16m |
| Electric control (standard) | control box + control panel | control box + control panel |
| Support leg (standard) | 6 | 6 |
The two configurations use different secondary crushers:
Actual output depends on material hardness, feed gradation, crusher setting, screen opening and operating conditions.
For project selection, LIPU should confirm the raw material, maximum feed size, required capacity and final product specifications.
Wheel-mounted and crawler mobile plants are both portable crushing solutions, but they are designed for different movement requirements.
A wheel-mounted plant is generally more suitable when:
A crawler mobile plant is generally more suitable when:
The decision should be based on how the plant will actually move during the project, not only on crusher capacity.
The correct configuration depends on the complete production requirement.
Before selecting equipment, confirm:
For primary hard-rock crushing, a wheel-mounted jaw crusher is normally the starting point.
For secondary hard-rock crushing, a cone crusher is usually more suitable.
For limestone and recycling applications, an impact crusher may provide better product shape.
Where several finished aggregate sizes are required, a vibrating screen should be included in the system.
The final equipment selection should be based on the complete crushing circuit rather than one crusher model alone.
LIPU Heavy Industry provides crushing, screening and mineral processing equipment for quarry, mining, aggregate and construction projects.
For wheel-mounted mobile crushing projects, LIPU can assist with:
Wheel-mounted units can also be combined with crawler mobile or stationary equipment when the project requires a hybrid crushing system.
What is the main advantage of a wheel-mounted mobile crushing plant?
Its main advantage is convenient relocation between separate project sites. The equipment can be towed to the next working location without building a complete stationary crushing plant.
Does a wheel-mounted mobile crusher move by itself?
Normally, no. Wheel-mounted plants are usually transported or towed by a tractor or suitable vehicle. This is one of the main differences from crawler-mounted equipment.
Can a wheel-mounted plant process hard rock?
Yes. A wheel-mounted jaw crusher can be used for primary crushing, followed by a wheel-mounted cone crusher for secondary crushing of granite, basalt, quartzite and similar hard materials.
Is a wheel-mounted plant suitable for construction waste recycling?
Yes. Jaw and impact crushing configurations can be used for construction waste and concrete recycling depending on feed characteristics and the required final product.
What information is needed before selecting a wheel-mounted mobile plant?
Provide the raw material, maximum feed size, required capacity, final product sizes, site road conditions and relocation requirements. These factors determine the crusher type, screen configuration and mobile chassis arrangement.
We provide a variety of mining and processing equipment, including feeders, rock crushers, grinders, classifying and screening machines, washing machines, gravity separators, flotation machines, magnetic separators, electric separators, dewatering equipment and laboratory mineral processing equipment.
